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June 12, 2025
Podcast

Casper: A Next-Gen Solution for Class II Correction

Overview

Casper: A Next-Gen Solution for Class II Correction

Recorded: June 11, 2025
Featuring: Dr. Neil Warshawsky (Inventor of Casper)
Hosted by: ODL Ortho LabIn this webinar, renowned orthodontist and educator Dr. Neil Warshawsky walks through Casper, a patented, 3D-printed appliance designed to transform Class II correction.

We cover:

✅ What makes Casper fundamentally different from Herbst and MARA
✅ Casper’s unique biomechanical design and how it mimics the TMJ
✅ Patient transformations and airway improvements
✅ Real-world case walkthroughs (Class II Div 1, craniofacial anomalies, sleep apnea)
✅ Integration with aligners and fixed appliances
✅ New innovation: a removable version for nighttime wear

With 100+ cases treated and growing, Casper is not just a product — it’s a platform. If you’re treating Class II cases and frustrated with traditional options, this is the innovation you’ve been waiting for.

Learn more: https://odlortho.com/casper

Connect with our team: https://meetings.hubspot.com/sarahk4/sarah-discovery-meeting

Questions? Please email us at: [email protected] or call/text us at 716-839-1900

Transcript
0:00

my name is Neil i’m an orthodontist nice to meet you all virtually and you know I’m I’m uh kind of an odd bird right so

0:08

I really didn’t understand what I wanted to do when I was graduating orthodontics but I did know that I wanted to do

0:13

cranioacial because I worked here at the cranio I I was resident in orthodontics

0:19

which was right next to the cranioacial center so this has a large um influence

0:25

on how I developed as a professional if you will and um two of my five board

0:31

cases were cranioacial double jaw surgeries and I I was just so struck by how I was able to change someone’s life

0:39

that I thought like okay you know I really want to do this for a living unfortunately when I applied for the job

0:46

the guy that was here wasn’t really open to uh any help so uh I got denied um but

0:53

I was kind of persistent and so the next year I was uh uh lucky enough to get

0:58

hired on at the University of Chicago across town to do the cranial facial job there and I was there to 2006

1:04

and then at that point they got out of the crane they got out of dentistry just they let the whole dental team go

1:09

because they didn’t think that it made sense to mix that with medicine not quite sure

1:15

why but um so I was uh still in the cranial facial world because I had all

1:20

these cleft kids in my practice and uh one of my kids the mom said to a surgeon

1:27

uh when they were at here at the UIC cranial facial center I guess it was a bad day it wasn’t running well and she’s

1:32

like “You need my orthodontist to come here and fix this place.” Well one thing

1:37

led to another and I’m and I’m still here so so almost uh wow probably 14 15

1:44

years here at UIC running the orthodontics but uh more so it’s you know I just have a uh on any given day

1:51

I’m doing one of three jobs i’m either in my private practice just doing orthodontics I’m here at the university

1:57

in our university practice or I could be out lecturing so uh it’s all good and you know and I’ve been a key opinion

2:03

leader on various things so you know but but one of the things that’s really ve very quick to grow right now you know is

2:09

clear aligner therapy right and we know that um probably this is an off number

2:14

but about 40% of all cases starting right now are clear aligners and you know in 1999 when I was starting up with

2:21

Invisalign uh clear aligniners didn’t exist right so in my professional career

2:27

uh it has grown into probably the the most aggressively growing thing that I’m

2:33

seeing in dentistry right other than maybe implants but implants have kind of stopped this aggressive growth vector

2:40

but clear liner therapy is really taking off right now back in COVID the clear

2:46

liner industry in the United States was about a billion dollars about a billion three this year it’s between four and

2:51

five billion uh it could be anywhere between 15 and 30 billion in 2030 so people are

2:58

paying attention to that but you know here’s the facts look at this slide less than or only about half of patients wear

3:05

their their appliances for 22 hours a day so I think that’s really a damning thing to say people

3:12

aren’t necessarily trustworthy to wear something that’s removable so you know

3:18

so if you’re going to really kind of go after a tough case especially a class

3:24

two case right do you really want them to have to take stuff on and off i mean

3:29

it it it doesn’t make any sense to me at all right now

3:35

this year at the show a couple companies launched different versions of twin blocks on clear aligners and uh previous

3:43

to that there was the MA appliance and previous to that there was like um like

3:49

uh just twin blocks in general the one thing I will say probably picked up and grouped very much in the last 15 to 20

3:56

years is the Kier appliance i think it’s pretty clever um I think it’s it’s very unique and it works well but what do you

4:03

do if if if you want to fix a fullstep class 2 retronathic pattern i mean like

4:11

are you going to let the patient be in charge of the case or are you actually going to try and do something where it’s

4:16

working day and night because you know as well as I do growing bone is really hard to do so so I I think the number

4:23

one thing that we have to talk about is efficiency right and nothing is more efficient than things that are permanent

4:30

so when you think about the class 2 market which is roughly three out of 10

4:36

cases it’s it’s somewhere between one in four and one in three you know somewhere

4:42

around 30 25 30 34% depending on what number you look at from what study the

4:48

cases coming in the door are class 2 so if there’s 10 million new patients a year which there are right you have to

4:54

have a different approach for a severe class two right and and I’m not even a convinced that fixing a class two is

5:03

something that you can do in a single in a single time in someone’s life because you catch them early it’s it’s going to

5:09

relapse because the moment you take your stuff off them if they’re a bad grower they’re still a bad grower so I I think

5:15

you have to have just a really different approach for some of these cases so to me this was the thing after finishing

5:23

over 30,000 cases that really stood out to me like something something has to be

5:28

better here right there’s something missing right so there there has to be a better solution and and this is what

5:35

came out of my head right so so I wanted a high-performance class 2 system

5:41

meaning something that actually worked and grew bone that could be on the teeth fulltime

5:47

and you know it was custom and it would deliver the right amount of force and it

5:52

had to be durable because you know anytime you hold something forward it’s very difficult on the appliance the

5:59

appliance gets beat up and it has to integrate with whatever mechanics you want to use whether it’s braces or

6:04

aligners right so so I I did a lot of you know thinking about this and you know wrote a patent with I had two other

6:11

co-inventors that started it with me but you know and they’re really out of it at this point but but the concept here was

6:18

that we would make something that was more the the term I like to use and we created two words the first word I’ll

6:24

talk about is called biodnamic right this is something that functions like a TMJ

6:30

next slide so so so the question was then really like if we had this new idea

6:35

we can actually create this concept this appliance right you know like you know what kinds of cases are we

6:43

actually able to treat and then you know how low can we go in terms of age can we catch someone early on and do a phase

6:49

one with it versus a phase two right you know the difference between sometimes a class two case and a sleep apnea case

6:56

sometimes it’s just the age of the patient right like could could you take this concept cept could you even make it

7:01

possibly removable so that they can have the effect of it at least while they’re sleeping without having their teeth move

7:07

you know so could can you can you take this and apply it to someone who’s just

7:12

beyond bad growth someone who’s like genetically altered like a cranioacial issue so so these were the issues that I

7:19

was looking at right so so I’m going to show you a series of six cases today and

7:24

I want to just state that you’re not going to come out of this webinar and say to yourself I can do this tomorrow

7:29

okay because that’s not our goal our our goal is we’re presenting a highlevel

7:35

interest webinar here we’re I’m releasing it we’re releasing it because we want feedback right you know I’m not

7:42

going to learn by doing this myself and and the worst thing that I I do is I make things look easy when I do it

7:47

sometimes and I think I don’t want people to struggle if they ever tried to do this so our goal is to really kind of

7:53

show you just cases that didn’t conventionally work and maybe here’s

7:59

another approach this is how I would say they would go so our first case comes

8:04

from a pediatric practice where they had um treated this girl for airway issues

8:09

mostly right and she was in treatment for 52 months so for you for you guys who are not good at math that’s over

8:16

four years okay and um she’s class 2 division one so when when she presented

8:23

to me you know the mom brought her in and and uh I’ll just say that mom is a

8:28

physician and the mom said to me she’s like you know my daughter’s really unhappy you know she’s had braces for a

8:34

while and although they’re telling us that you know it’s successful that the airway is much better um that’s not how

8:41

my daughter feels she was very upset about her spaces now this kid was going into seventh grade and you know this is

8:48

what she looked like when she presented to me she had spaces you know amongst a bunch of teeth she was missing several

8:54

teeth some of the teeth weren’t even normally shaped and she had 100% overbite so so you know my first thought

9:02

is okay here here’s your your seph taken out of our comb beam you can see teeth

9:08

are still erupting that you know the overjet on this case is about eight or nine millimeters which maybe for airway

9:14

is okay but not for a seventh grade girl emotionally right next slide here’s the panorax you can

9:21

see she’s missing a bunch of teeth too right so so I I look at this and right off the bat I’m thinking okay this is

9:27

ultimately an implant case right i got to give this kid self-esteem i have to consolidate my spaces i have to figure

9:34

out a way to give her pontics the parents also told me that um she

9:39

really just wants the spaces closed so the very first thing I I I did was okay like let’s let’s make her a couple clear

9:46

aligners and we can uh at least consolidate the spaces so So we put her through some UAB

9:54

and we make some some some uh some correction on the spaces and

9:59

then they had talked with a prostadonist because you know they’re going to be doing implants and the prostadonist said

10:05

hey you know I can I can make her some Marilyn bridges next slide so so what’s

10:11

cool about this case is this is Casper number two this is my second case right

10:16

so I made everything wrong on this case i am really really happy to share with

10:22

you my failures even though they’re successful but what was important here was

10:28

you’re understanding two things that are really highly important here so number one is I’m answering the patient’s need

10:35

i made her an aligner we’re going to paint the pontic spaces and she’ll be able to walk around with teeth and then

10:42

the other thing is I’m mixing a removable system with a fixed system my class 2 systems never going to come out

10:49

the removable system that’s giving her space closure can come in and out next slide

10:56

so here she is after we consolidated the spaces the procedonist had put some

11:01

Marilyn bridges in the uh teeth were starting to separate a little bit because she stopped wearing her aligners

11:07

i’m like “What are you doing you got to wear your aligner still.” I I was sort of surprised to see the gap opening up

11:13

even with the Marilyn’s in but that’s that’s what I observed so but this is

11:19

also what I observed look at the difference in her profile like it’s strikingly better right so this kid is

11:26

walking around now with some self-esteem her gaps are closed her airway for sure

11:32

is better okay her profile is better her lower third is longer and you can see

11:39

from the top where I met her to the middle where the mirins were placed to

11:44

the bottom which was about a month ago which is about 16 months 17 18 months since I’ve met her maybe a year and a

11:50

half she is growing up filling out her profile looks phenomenal right but as we

11:59

say you can’t see what I’m doing so so one of the reasons why this is called

12:05

Casper because I’m an old guy everyone knows Casper’s a friendly ghost right and I was all about you don’t see the

12:13

appliance so we every time we do a project in our practice and I don’t you know I’ve been

12:20

u incredibly fortunate to do a lot of projects um every project always has a

12:25

code name so our code name for our class 2 system is Casper but uh our code name

12:31

is going to live in infamy because I think we’re keeping the branding so uh I think this is really a very nice

12:37

solution uh uh I have since given her I’ve taken out those baby incizers and

12:44

the lower we made her uh kind of like a Krauss um kind of a concept where those

12:50

pontics are fixed to Casper’s lower member okay and um now I say this is

12:57

Casper number two okay because we’ve learned a lot about how to design and build this over time and keep in mind

13:04

when I wrote the patent in 2016 metal printing wasn’t really optional right we

13:10

were writing for the future we were talking about theoretically printing

13:15

materials that didn’t exist yet but I was so convinced that it was going to come that’s how I built the pattern so

13:22

this is kind of where she’s at today uh this is a really nice profile this kid

13:28

absolutely likes me like we get along she comes in she’s in a good mood uh the

13:35

brother is a patient now the mom is a patient now the physician right the only one I don’t have right now is the dad

13:41

and they have a little baby that’s two years old which I’m sure when the baby’s ready they’ll probably trust me with the baby too so so this is how we this is

13:49

how we roll right we build confidence next case also a failed orthodontic case

13:56

in treatment for 44 months i had the lucky pleasure of them transferring to

14:01

my practice so this kid transfers into my practice after almost four years of

14:07

orthodontics fully class two okay 100% overbite

14:14

severe hygiene issues and the parents are like clueless like they’re they don’t know what’s going on so I had to

14:20

sit down with the parents and say to them I’m like I’m really unhappy with where he’s at next slide

14:26

this is how he transfers to me you can’t even see his lower teeth so so I went ahead and I’m like let’s take the braces

14:32

off let’s give him a chance to brush his teeth okay so here’s here’s the records we took on him

14:39

9 millimeters of overjet after 44 months this is what he looks like after we take

14:45

off his braces so he’s cleaned up a little bit i explained to him like “Look

14:51

I want to try and knock out the overjet first and I don’t know if it’s going to work because he’s 16 years old already

14:58

and you know boys the lower jaw is going to grow late but I don’t know if he’s going to respond.” So I said to him I’m

15:03

like I may leave this thing in for a while if you can tolerate it and and he’s like yeah it’s okay you know I’m

15:09

taking a gap year after I graduate so I’m I’m good with it next slide so here he is when we installed Casper one of

15:16

the things I love about this kid is his hair is getting longer and longer and longer and longer in all my photos

15:22

because that’s just his personality you know so here he is at six months into

15:28

Casper and at that point I said to him I’m like “Okay you know you have this bilateral buckle open bite it’s time for

15:36

us to start vertically erupting the teeth.” I said “Would you like braces?” And he’s like “Hell no i had braces for

15:42

44 months.” I’m like “Great let’s put you in aligners so

15:48

I don’t know that you have to listen to me about whether he thinks this is a good product or not but I think Tom can

15:54

share with us a little video from my friend here and why don’t you listen to him uh like

16:01

I guess two three weeks two or three weeks right yeah like first day was a tough day right first day was an awesome

16:08

day actually really it’s just Yeah this is So it didn’t hurt that much uhhuh it

16:13

kind of started hurting for the next week then it kind of slowed down yeah

16:18

yeah it was hard to eat early on but everything else was easier so are you

16:26

sleeping better yeah I’m sleeping better uh I sing better as well which you

16:31

resonate better that’s awesome okay i don’t know this thing is great i love it

16:37

this is So here’s a dumb question you and your brother both have this right yeah didn’t you do a couple years of

16:42

orthodontics before you met me we did but it was like old orthodontics yeah it

16:47

didn’t get much done it did not get much done and um How old are you now 17 17

16:54

right yeah can people even see that this is on your teeth no no it’s crazy right

17:00

it also improved my jawline I think just It improved your jawline a lot it did yeah a lot yeah that’s the whole thing

17:06

right yeah yeah yeah yeah so so it’s kind of weird this the the hidden thing that I think that I tell people about is

17:12

they actually breathe better you know it’s kind of a weird thing like you don’t think about it but like you sleep better probably hopefully so you know a

17:19

lot of people that when the draws far back they have a hard time sleeping you don’t really think about it but once you get this thing on you’re like “Yeah you

17:24

know actually I am sleeping better.” I love the fact that you’re telling me that you like this yeah I love it that’s

17:31

amazing that’s so cool okay

17:38

so we planned 62 stages of aligners for him okay so here’s here’s an interesting thing with uh the amount of tooth

17:44

movement you need to do it’s really not a lot if you figure the AP is being handled by Casper the only thing you’re doing is arch development and vertical

17:51

closing um I happen to use uh a brand of a clear liner that uh is kind of special

17:58

that they don’t even have to be worn full-time it’s the only one in the country like that but I’m not even I’m

18:03

not even plugging that that brand right now i’m just saying like as a rule you can kind of determine how you want to do

18:10

your clear liner staging if you think the moves are really small you can have them change the tray weekly you can also

18:17

wear the tray every two weeks and just cut the trays in half i just said 62 stages cuz I wanted 62 weeks of wear of

18:23

the Casper so here’s what he looks like with the aligners on you can’t even see them on

18:29

and it’s just really it’s great you know so so I and I know like so this kid had

18:36

9 millimeters of overjet so I I have to tell you something about this case i was afraid I was going to push him too far

18:43

so I left him with like two or three millimeters overjet i pushed him forward 6 millimeters we’re just now right now

18:49

like last Tuesday we just took we just talked about taking the scans to replace

18:54

the lower member to push them forward so one of the things I hated about Herps other than it broke a lot is the screw

19:02

strip and like things fall out so with Casper when you want to if you have a

19:09

very very large AP change on someone and you’re bringing the jaw forward 8 nine 10 millimeters I suggest you break it

19:15

into pieces right and the way I do it is I actually remake and just resee the

19:20

second member so the lower member so that’s what we’re going to be doing with him but I I think this is just a

19:27

transformative concept right because it just it it can treat problems vertically

19:33

so well because I’m establishing vertical from day one right and that is

19:39

the hard hard thing to do here in class two cases because they’re class two for

19:45

a reason because genetically they just don’t grow well so so we’re psyching the body out is what we’re really doing and

19:52

I think it’s pretty evident that the change profile-wise is good the part that uh you’ll hear me say a lot and

19:58

I’ll repeat this a lot is that Casper is socks and underpants meaning keep it

20:04

clean and don’t think about it because rarely unless you got a wedgie do you think about it so there you go next

20:09

slide please second case uh third case is just a standard you know 10-year-old

20:17

class two division one that you can see in your office every day severe overbite severe overjet moderate cl crowding on

20:25

the lower arch minimal crowding on the upper arch crossbite mixed early you know early uh late mixed

20:33

dentition early permanent dentition next slide so here here’s the the sept coming

20:38

out of the comb beam about seven and a half millimeters overjet here’s our panorax showing all the teeth

20:44

are erupting in nicely so it’s time to get rolling on her and you know it’s like I I went to the University of

20:51

Illinois for training like this is clean cervical headgear land but I don’t know

20:56

that clean cervical headgear does a great job of improving airway right i

21:02

think advancing a mandible does so when so we when we built it can you go back one slide take a look at no overbite you

21:09

know the overbite’s 100% no teeth show we install Casper next slide and all of

21:15

a sudden all the lower teeth show so right out of the gate I’m changing vertical you should understand that

21:21

right and we’re building these cases so that they’re tripoded they’re hitting on their front teeth generally they’re

21:27

hitting on the back appliance Casper itself and they are not touching in on

21:33

the sides right that open bite on the buckle segment that’s the secret sauce

21:38

when you pull those teeth together it locks them into their new class one position next slide here she is at 10

21:45

weeks crazy only 10 weeks she looks older

21:50

right and that’s because this is what we’re we’re shooting for right this is the development we’re shooting for next

21:57

slide you can see the simple expander that I put in these cases now listen

22:02

sometimes if you need more arch development you can you can put an accusal rest on the preolar and you can

22:07

make it more rigid if you don’t want it rigid you don’t have to have that arm moving forward it’s all up to you it

22:13

depends on how fast you’re going to integrate the braces i’m not really excited to put braces on these cases for

22:20

the first eight to 10 months sometimes up to a year i think the longer I wait to put the braces on the easier it is

22:27

for them to keep clean the less I have in their mouth the longer I can let Casper burn and grow grow jaw next slide

22:36

so here she is at four months that’s a pretty reasonable change next slide here

22:41

she is at 8 months you can see this is the day I put the braces on and uh

22:46

everything looks okay you know and and she’s kind of coming along you’ll you’ll kind of see in the photography the

22:52

buckle segments have almost come together already just because that’s what happens when you open those buckle

22:58

segments the teeth start to erupt because that’s what teeth know to do they feel that they don’t have the

23:03

concept of an opposing tooth and they’ll start erupting again next slide that’s

23:08

her face at 8 months right that’s her profile at 8 months

23:15

this is the day we took Casper off now she’s still mentally kind of like holding your jaw forward because she

23:22

just you know whatever um so uh an interesting story so I had an

23:28

orthognathic case in the other day and she was a severe retrogathic case and she had a mandibular advancement and we

23:34

took teeth out even in order to advance her she’s a very digital person works in the digital space and she wears a an

23:42

Apple uh watch her Apple Watch uh actually basically told her in in metric

23:50

form it’s tracking her health care and it said to her that she’s actually her

23:55

her gate her posture and her walking is better her comment to me when she said I

24:02

know this sounds crazy but since I’ve had my jaw brought forward I look at people more straight in the eye i said

24:09

there’s nothing crazy about that at all your TMJ whether you buy this or not i I 100% believe this your your posture your

24:17

gate how you hold your head is all related to your TMJ and when your bite is better you look more horizontally out

24:24

and it’s just the reality of it so what you’ll see our patients do their posture of their head will change over time next

24:33

slide so this is where she was at 16 months when we took Casper off okay and you see

24:40

the open bite on the mers because I literally that’s the day I took the appliance off and now we put braces on

24:46

her and we start to pull her together and that vertical uh eruption of the mers happens very fast because the other

24:52

teeth are now in contact next slide so here she is she’s about 15 months in

24:59

she’s in full braces now right and now it’s just a matter of it’s a class one

25:04

case close up get all your you know your second merginal ridges do all that stuff

25:09

to really get the case nailed down she should be finished by Christmas of this year and uh hopefully in future uh

25:18

webinars I’ll show this case its progress as she wraps up but I think that’s great

25:25

case number four is a pipsqueak kid she’s about seven years old severe severe class two

25:32

this is a genetic case mom’s class two she’s class two her older sister all class two okay and she’s she’s biting on

25:40

her pallet so the question is is you know when is it right and when is it

25:45

wrong to do Casper you know so I I wanted to to be in there for a while to

25:50

grow her but you know at the time I wasn’t able to make Casper and and so I would use a herps but even before I put

25:57

you in a herps I still think I want to get my width done because I don’t like putting too much in my herps i’d rather

26:03

just have a transpal bar versus an RP because it it just it’s too bulky sometimes with the piston arms and the

26:10

kids would complain a lot so So we put her through a just a quick phase one

26:15

next slide so this is how she started right next

26:20

slide this is how I wrap up her phase one her teeth are now straight and and to me now I can build a herpst on it

26:27

because now I can put the front teeth together and you know and I’ll do the rollolo crowns and the piston arms and

26:32

the whole nine yards so this is the results of our limited orthodontics but you’ll notice my orthodontics didn’t

26:38

address the AP at all so that’s what I saved for the herps so I said to the mom I’m like look my experience is severe

26:46

severe severe cases i don’t care how good of a doctor you are the best orthodontist I’ve ever met was nature

26:52

and if you’re a bad grower the moment our hardware comes off you become a bad grower again so I said you know I think

26:58

this may be over a couple of stages here i don’t think I going to I’m going to be able to fix you in a single shot but I

27:04

said let’s put you in a herps and let’s put your daughter in herps and see what happens so I put her her daughter in a

27:10

herps and uh herps is on here and she’s she’s

27:16

been expanded with a phase one she’s got fixed upper and lower wires she She looks pretty good profile wise she looks

27:23

great because the piston arms have her advanced next slide here she is when we took everything off

27:30

kid looks great she’s really happy really a nice change and and and I and I’ll say this as a parent of three kids

27:38

if you are a parent and you know and you’re honest with yourself and you have

27:43

a kid who’s kind of funnyl looking or gawky looking or something’s just not quite right you’ll give your every last

27:49

penny to give your kid the opportunity to feel better about themselves so this

27:55

isn’t about money or anything else but it is about doing what’s appropriate that’s how I would say this next slide

28:02

so So after six months this is what I see on this kid okay do you see the

28:08

overjack coming back it’s not that I didn’t do my job right i’m losing ground

28:14

right so when I started her and this goes back a while ago when I started her

28:21

Casper wasn’t nearly ready yet right as I was going from the phase one into her

28:28

Casper wasn’t ready yet i take her out and I give her you know an upper holly

28:34

and a lower wire and I’m like let’s see what happens well this is what happened she’s losing ground she’s already at 6

28:40

millimeters overjet again so I’m like I’m not excited about this so so now

28:49

what can you do theoretically to try and hold what you got so so this is um our

28:58

code name is Batman okay and Batman won’t be to market for a while yet but I’m but I’m showing you how creative we

29:05

are right now right remember at the end of the day I’m an orthodontist in the trenches working six days a week nine

29:11

months out of the year so like this crap just comes out of my head in the middle of the night and I don’t you know when

29:17

and I just stay up at night and think and work these things through this is a removable version of Casper built with a

29:24

thor a thorough design so it’s cut out around the deciduous uh canine first

29:30

mercumar which allows the permanent canine and both preolars to erupt

29:36

without physically affecting the actual uh Casper model itself so this is a

29:42

clear version of Casper it’s uh 3D printed it’s in um a material called AMP

29:50

AM which is active memory polymer um if you go on to Facebook you look for the

29:56

AMP uh Facebook group i’m I’m one of the co-chairs of it and you can learn more

30:01

about this material this is a super special material but I would tell you that when you look at how she started

30:07

and you look at her today you have to say to yourself “Wow that’s that’s impressive right this kid looks really

30:14

fantastic.” And I think if you’re the parent your thought as the parent is

30:20

yeah yeah this is good my kid feels good about themselves we’re winning right the

30:27

next kid I want to show you uh is uh also a failed case he um I’m meeting him

30:33

at uh a 18 years old he was in uh uh uh

30:39

the uh largest clear liner manufacturer in the world has an AP uh appliance

30:45

system called MA and he was in that system

30:50

and uh he is being sent to me by the

30:55

sleep apnea person at the University of Chicago who’s at his wits end because

31:02

kid can’t tolerate a CPAP and he doesn’t want to put him through surgery and he’s got severe apnea and

31:11

and sometimes you know apnea has nothing to do with whether you’re heavy or not

31:16

if you don’t understand that and he still has about 80% overbite

31:22

and he’s leaving for college and he’s like he’s a nice enough guy this is his

31:29

uh seph taken out of our comb beam and the the the doctor asked me he’s like

31:35

you usually have a couple tricks up to your sleeve do you have any idea you know what you can do to help this kid

31:40

now I had never done this before but I’m like I have a trick up my sleeve i can try so so this is his panorex so this is

31:49

his airway assessment prior to me touching him so he’s a very

31:54

flat airway right around uh the second and third vertical vertebrae in his neck

32:02

and you can see it really pinches quite closed so his problem is mostly

32:07

anatomical okay so so one answer for the

32:13

apnea here potentially could be mechanical if you can just hold him forward maybe he’ll breathe better next

32:19

slide so we designed uh the Casper concept

32:27

to be put into a full aligner that was printed in AMP which is that active

32:33

memory polymer and this is what it looked like in design in theory right next slide this

32:41

is what it looks like in the mouth and I think what’s interesting about it I think we have one more slide behind this

32:47

right yep so so what’s interesting about this is like

32:53

there’s a whole lot of other problems now you have to figure out like how to support the the the member components of

33:00

Casper so they won’t break over time because this is going to fatigue now amp is a very specific material if you drop

33:07

it in boiling water for three minutes it will rejuvenate the material and it’ll take its original shape again so whereas

33:14

60% of all removable sleep apnea appliances cause tooth movement I will

33:20

tell you that you won’t necessarily see this with the design that we are working on because not only do we rejuvenate the

33:27

material daily before the patient puts it back on but we um have control

33:34

fordimensionally meaning of the thickness of the tray not just of the shape of the tray so this is just really

33:40

really great stuff and as you can see from his profile again nobody knows what I’m doing he’s only wearing this at

33:47

bedtime um he’s been very successful with it we’re almost a year into it now

33:52

with him and doing quite well so I I’m really excited to tell you that um it’s

33:58

pretty easy for us to nest this stuff and the the part that’s so so so powerful for me is the fact that we can

34:05

put this on our print farm within the office and we can knock these things out in an hour earn 15 minutes so when I

34:12

tell you there’s about seven bucks worth of material in this appliance and we can probably conceivably can sell it for

34:18

about $3,000 uh the ROI is off the scale okay so and

34:24

and that’s not why I’m showing you this but I’m just telling you like there’s a there’s a lot of creativity here so the

34:32

question really is okay I love this concept right it really is interesting

34:38

what are its limits it’s mission impossible my my favorite

34:44

kid okay so this is a class 2 division one this is a kid that I actually took braces off during COVID because she she

34:52

was born with a condition called hemiacial microsomi she’s um a grade three meaning she does not above the

35:00

gonial angle of her right mandible she is nothing she doesn’t have a a coronoid

35:06

notch she doesn’t have a coronoid she doesn’t have a condile she has nothing and you know she’s made it to 8th grade

35:13

no problem just with a kind of a crooked jaw so I took her braces off because her

35:21

uh I started her in sixth grade i had her in braces for about two and a half to three years her teeth were straight

35:28

her hygiene was off the hook bad and I looked at her straight in the face i was really mad at her it was during COVID

35:34

and I looked at her i’m like “What’s the point of straightening your teeth out if you’re going to bomb them out I’m going to have to pull them out.” And I pulled

35:40

the braces off on the fly you know because it just I wasn’t getting anywhere it was a valuable learning

35:46

lesson for me which I’ve unfortunately learned a couple times more than once that you know I might have the will and

35:54

determination to fix somebody but if I don’t have a willing participant it doesn’t help anybody so

36:01

so this is how she presents to us it’s beyond a severe uh overbite she’s biting

36:07

on her pallet and she’s rotated completely to the right side because of the lack of the condo so so we designed

36:16

an asymmetrical uh Casper which would create the vertical dimension that she needed to be

36:23

at and then uh remember I work in a cranioacial center right because I I’m

36:29

still here i got my scrubs on right here right and um so I have a very talented surgeon

36:36

and the plan was that we would remove a rib from her back and do a rib graft to

36:42

establish a condile that she’s never had and it’s not going to really be a condile but it’s something she can

36:48

function on so there if you read in the literature about rib grafts you know there’s reasons why they fail sometimes

36:54

it’s you know because they have too much pressure put upon them and and this is a concept that um I really believe in and

37:02

I was talking it through with her and her mom and my surgeon i’m like “Look I really think this is a good idea because

37:07

it’ll give you an opportunity to heal a little bit easier it’s going to be a little tough you know but we’ll get through it and once we’re through the

37:13

tough part I think you know it’s I’m I don’t know what to expect but I’m expecting things will will be better

37:19

than they are you know so this is really out of the box thinking so this is kind

37:24

of establishing the growth that she never had because she’s missing that part of the jaw next slide so uh when

37:31

she came in after about this was about eight nine weeks after they did the rib

37:38

graft you can see that she had an incredible amount of symmetry in her face that she didn’t have before it’s

37:43

not perfect but pretty good symmetry now and the whole bottom third of her face is longer because we established the

37:50

vertical component uh that she was missing in the actual Casper appliance itself and then once we

37:58

knew that was okay we established it permanently by putting a ribbon in its place to to function like the mandible

38:05

so this is a world’s first you know and uh I’ll be talking more about this case at the KF 2025 meeting in Japan if you

38:13

happen to come next slide but this is the part that you must pay

38:19

attention to okay the volutric airway okay meaning the amount of space in her

38:26

airway at the smallest point in the airway was 1 cubic millimeter

38:34

the volutric cavity same spot which is around C4 on her

38:39

fourth cranial uh fourth vertebrae down the the same spot post-operatively

38:48

uh we calculated the through dolphin the volutric airway is approximately 630

38:56

cubic millimeters so her airway got established like

39:01

period you know and I said to her specifically I’m like you know how are you sleeping now she’s like oh my god

39:07

she’s like I sleep great now you know and um next slide

39:12

you know so So the picture on the left represents what she looked like when uh

39:18

we were talking about doing stuff the picture in the middle has arch bars on because we had to put arch bars on her

39:24

in the O in order to confirm that the bite was in the right place the picture

39:30

on the right is you can see Casper in the back but the picture on the right is

39:36

showing you uh photos from about maybe three weeks ago what I want you to pay

39:42

attention to nope stay on this picture for a second look at the image in the middle and find the midline on the two

39:48

front teeth and go to your left to look at the upper left canine and now look at

39:54

the upper left it’s the upper left canine it’s the upper right canine it’s on the left side of the image and now

40:00

look at the the the picture in the on the on the right look at that same canine the upper right canine which is

40:06

on the left side of the image look at it’s completely in contact now with the opposing canine so those two teeth

40:13

completely erupted together vertically supporting the face so even if the rib

40:18

graft fails right even if Casper’s taken out you now have teeth supporting the

40:24

structure of what we’re trying to achieve by the way the rib graft isn’t failing the rib graft looks great next

40:29

slide so you be the judge look at her smiling today in the blue sweatshirt and look at

40:36

her when she started the case wouldn’t you feel good about being the

40:42

person that helped her achieve this i mean this is off the hook good this is

40:47

something that’s never been achievable before and I’m learning right now i’m not telling you I have any of the

40:53

answers i have some but I I have a lot of questions right now and I want to

40:58

take this concept and blow it up and change the world because if 30% of the world is class two I think this is

41:07

incredibly effective at fixing those 30% so we’ll see how that goes next slide so

41:15

this is a concept right it’s not it’s not a single thing it’s incredibly

41:22

complex to understand and design but we’ve done it so now the train is on the

41:29

track and what we’re releasing right now or we’re about to release is the Chrome

41:36

cobalt version of Casper the top picture show shows it integrated with any

41:41

bracket you want the middle picture shows it integrated with any clear

41:46

aligner you want i’m agnostic i don’t care what brand that you want to use it

41:52

with i hope in the future one of the big brands kind of puts their arms around us

41:58

and really kind of says like “Hey this is really unbelievable we want to change

42:04

the world with you.” Because there is nothing short of this is 100% innovation

42:09

okay there’s nothing like this ever been created the bottom image is the part that I’m most excited about because

42:15

that’s actually showing you the potential what this can do with clear aligners okay and the clear aligner

42:23

world is what’s growing the fastest right now but you and I both know that really the the concept of fixing AP with

42:31

clear aligners hasn’t gone very well so far you know and there’s a couple

42:37

unicorns out there that maybe know how to do it but the majority of the people that have tried it have bombed out or

42:42

you know it’s like you have to do the AP then you kind of take the AP component off and you got to rebuild all your aligners and redo the trays again uh-uh

42:50

this this is efficient this is kind of keeping your car in your lane and doing stuff as you need to do it so So I think

42:58

as a removable device this is pretty unchallenged it can it can be like its

43:04

own thing like there’s never been anything like it you know and by the way we don’t have to print this just in amp

43:10

we can also print it in a in a flex night guard resin as well which I’ve done and I wear to bed every night um or

43:18

we can even mill it and make it as a retainer just like a twin block you know so there are a lot of ways that this can

43:24

be manufactured there are a lot of ways that these can be this can be administered what I’m

43:31

excited for is the fact that there’s just an untapped potential here right

43:37

which leads us to our next slide what’s next for this project right

43:42

we want to hear from you guys i hope everybody weighs in a little bit because the more people that talk to us the the

43:50

better we’re going to understand how to respond does this look real is this interesting do you think it would make

43:57

sense to come and do a handson threeh hour four hour workshop in the

44:03

ODL space with me what kind of auxiliaries can we incorporate into this i mean because

44:10

there there’s anything’s possible right you know would

44:15

you would you like to see this sold as a whole package you know aligners with the

44:21

Casper all in a single box you know what do you need in your offices would you like a typodonant you know would you

44:28

like to see a video you know would you like to see more memes of me which I think are absolutely hysterically funny

44:34

you know I’ll leave that to the marketing guys but uh I think from here I’m gonna let Tom kind of close it out

44:40

and and kind of field your questions um I hope we have some people watching i

44:47

have no idea if people are on or not um yes we do yes we do that’s great so

44:55

thanks good yeah yeah um we do have some questions that I feel like we have some time to get to um let’s talk we have a

45:03

couple questions here about advancement and we’ve talked about this um is it

45:08

adjustable to gradually advance the mandible and then um VJ also asked the

45:15

same question so what are your thoughts on advancement for this appliance so like I said I I don’t this is not a

45:22

herps where you’re pinching a little ring on the on the piston there are no moving parts on this thing there are no

45:28

screws to strip anything that’s adjustable says to me it’s breakable okay and

45:35

that’s not necessarily comfortable so so because we’re talking about like I just showed you you know correcting 10

45:42

millimeters of AP right and like I showed you an 8 millimeter correction that’s going to be done in under 24

45:49

months so so what I would say is this i feel it’s faster and easier to really

45:56

keep this thing fully custommade so you can order Casper with two lower members

46:04

a stage one is stage two and when you hit month six to month eight you just

46:09

cut off stage one and you just reseement stage two and that’ll take you that next two to three millimeters so they’re back

46:16

edge to edge to me that is going and we’ve tested it several ways that’s the

46:21

way that’s been very successful in my hands and it’s been the most predictable i’ve had in three and a half years I’ve

46:29

had two members come loose and that’s it and and we’re about at a 100 plus uh

46:35

cases right now so it’s it’s not like we have one or two or three of these things i mean I wouldn’t even do the webinar

46:42

until I hit the number 100 which was this year so so now that we’re at the point where we have a volume that’s

46:48

critical it makes a lot of sense for us to figure out if there’s a better way to

46:54

advance it there we we we know how to how to make it adjustable i’m not in

47:00

favor of it because anything that’s adjustable can be stripped anything that’s adjustable can be broken i like

47:06

the idea of the 3D printed metal because it’s it’s incredibly well finished these guys are incredibly good at at making

47:14

sure that things are smooth the other thing I didn’t talk about and you should have maybe thought about is hey I know

47:21

when when people do her appliances the lower incizers flare out well when you

47:26

when you get down to the nuts and bolts about her about the Casper system what you’re going to see is on the lower

47:32

member we have a really special design where Casper sits below the CJ and it’s

47:37

less likely to ever force any of the teeth to flare so these are the things that I think

47:42

will be kind of borne out as we finish cases and we see the final results nice

47:48

greg also asks um you know are there arch wire tubes you probably can’t really see through this camera but yeah

47:54

they’re integrated right into the Casper itself so they don’t need to be welded onto the side of it they’re right you

48:00

know embedded it goes right it goes right through the the the actual physical appliance yeah so Vivian asks

48:07

“If you’re not putting braces on for up to 12 months how do you prevent lower

48:13

incizer proclination during mandibular advancement?” Vivian I just answered your question my appliance doesn’t flare

48:20

the teeth you’re moving the jaw forward the tongue’s got plenty of room there’s no

48:26

pressure on the lower incizer so why would it move forward casper sits below

48:31

the lower incizer it’s one of my secrets greg also asked “Can we bond can we bond

48:38

brackets uh upper lower five to five um is it good for all types of class two?”

48:45

Um yes yes yes okay cool you know by the way I I have probably seven types of

48:53

brackets in my practice so I have everything incorporated with this thing

48:58

right now and then we’ll we’ll we’ll end with this one here this or maybe we have two more here so Kevin this is a little

49:04

bit beyond my head but uh beautiful work you’re doing one question might you

49:09

agree with McNamara Bishara and others who claim that a distal step primary second mer relationship in a 3 to

49:15

5-year-old will always progress to a full class 2 dental skeletal nl occlusion in the mixes in the mixed

49:22

and/or permanent dentition if no intervention is initiated upon earliest recognition it’s a mouthful kevin Void I

49:29

love Kevin Void yes I agree with Kevin so this is why there’s different

49:35

versions of this appliance right so I think what I’ve learned doing cranioacial for 35 years is tough

49:42

problems are tough problems right so we may be I only want to be fixed in metal

49:49

at certain points like when someone’s 10 to 13 years old I want to be fixed in

49:54

metal as a twin block concept for bed i think Casper for bed makes a ton more

50:03

sense than um a twin block because our design

50:09

allows for eruption of teeth and for exfoliation of teeth so in this scenario

50:15

what I would tell you is uh our code name is Batman batman’s been

50:20

doing incredibly well we’ve had uh nothing but success with it

50:26

and again you know I think the idea here isn’t bad or good i think the idea is

50:32

you have to manage these problems over a very long period of time and it’s not

50:38

it’s not a one-stop concept here you may go from a fixed

50:44

version of it to a removable version of it the idea that I like about the fixed metal more than anything else is people

50:50

for my kids actually forget it’s in and and if you literally talk to some of these kids they will tell you like “Yeah

50:56

it doesn’t bother me at all.” You know it bothers them at the beginning and I think the ones that have the most

51:02

trouble are the ones that start in braces and I screwed up and like I didn’t really I didn’t really realize

51:07

we’re full class two and then all of a sudden you know like we deprogram and then all of a sudden they fall back and

51:13

their class 2 just got 3 millimeters four millimeters 5 millimeters worse that’s when I’m like “Oh god I

51:18

completely blew it.” you know and it doesn’t happen too often but it’s happened in we have two or three of

51:25

those cases in our hundred or so so I think um class two is just genetically

51:32

hard to fix right and if someone is genetically class two the moment you take your pressure off they’re going to

51:38

fall back because they’re a bad grower so we just switch gears and we just go

51:43

from fixed to removable i think um picking when to choose somebody to start

51:50

is is a tough spot right we’ll get in early if someone’s having airway issues

51:55

100% you know and I’m not opposed to um

52:02

discussing you know how early can you get in because I don’t I don’t really have that answer kevin you probably know

52:08

more than I do because you do more of this and you have a PhD in anthropology on this but um

52:16

I think from our end the only goal I’m telling you here is this is a new

52:21

concept it’s incredibly good on airway we’ve got lots and lots

52:27

and lots of data to prove that and that’s easy to prove um I the last kid

52:34

was cranioacial you know so that’s real i mean like that correction is 100% real

52:39

and by the way she’s going into braces having a lfor to tip the maxilla down to level everything so she’s got work ahead

52:46

of her um so again this is a tool it’s one tool of many and my hope is that if

52:55

uh if we get enough people kind of starting to test this concept use it

53:03

appropriately which I don’t say that lightly um I think there’s a lot of

53:09

potential learning here for for many of us and I think the goal should be that

53:14

we try to make you know our profession better any way we can

53:21

for subdivision cases how do you ever place a Casper arm on just one side that’s not an option you can’t place one

53:26

arm i don’t know that on a subdivision case it’s the right appliance right

53:32

because you might need to distalize

53:38

a molar first so that maybe they’re at least parallel right and then you can do

53:45

Casper uh but I don’t think on a subdivision case I there’s so many

53:51

reasons why it could be subdivision but you know you could have early loss of a tooth you could have asymmetry you could have you know a wonky looking maxilla

53:58

you know for whatever but I think you know um that is something I probably wouldn’t go

54:05

excited i I I’m only really doing only fullstep class twos uh your second

54:11

question thanks Charles is how are patients tolerating the comfort of the buckle portion comparison to herps like

54:17

like uh if uh very well all I can say is very well

54:26

like I even even the kids that like you know walk out of the office like blareed and crying because you know it’s like

54:32

it’s a hard day to put stuff in they’ll come we bring him back with him 14 days like how you doing and like there’s one

54:39

kid specifically who will be in our future presentations like he he had a

54:44

really really tough time today we put stuff on and you know but he was verbal with me which was great and he was talking to me like the whole first week

54:51

i really probably have notes on on this conversation and by day 10 he’s like

54:58

“Oh,” he goes “I figured it out i’m good today.” And that was it and he never complained afterwards and um you know I

55:05

think that’s what happens we tell people it’s about a twoe period where they’re uncomfortable and after they kind of get

55:10

used to the idea of they’re just being held forward it it it’s weird because you have to actually let Casper function

55:17

effectively like your TMJ and there’s a there’s a lot of radiuses built into the

55:23

the ramps and the curves to make sure that the ball tracks in the bean tracks in a certain manner to uh protect you

55:31

from like kind of skipping out but unlike um like a mara where you can kind

55:37

of get locked backwards you can’t get locked backwards if this is made right it just it’s impossible and the ramps

55:43

aren’t too long so that if you bite you impinge yourself like that that doesn’t happen anymore we’ve we’ve been pretty

55:50

sophisticated about how we’ve created a whole checks and balance system of you kind of weighing in you gota you got to

55:56

check in on a 3D checker and actually say yes I approve this stage before

56:02

Casper goes to the next manufacturing stage so so there’s there’s a lot to this like you have you have to be

56:09

incorporated in the building process so that you literally are in charge right

56:14

there’s never been anything like this could this be something that could be generically put into a kit format the

56:21

answer is yes do I think manufacturers want to do that the answer is I don’t

56:26

know let’s ask American let’s ask Ormco let’s ask 3M Unitech let’s ask you know

56:32

GC America uh but I think the answer is going to be no because you know I think

56:38

most of the fixed appliance market is like they are just fighting for every case they can get right now because now

56:44

that you know there’s cases out there that are c custom between dibs and uh

56:50

light force and koen you know and and and other kind of for just a little bit more you can get custommade or

56:56

semi-customade I think you know the the all all that’s happening is is you know

57:02

the doctors are going from one camp to another but I don’t see the the fixed market really growing a lot i will say

57:09

this I think the fixed market is finally getting a little traction back from uh

57:15

the clear aligner market in the sense that like it took a hit because everybody went to clear aligners and

57:20

then I think you know after a while you know all these GPS that are doing clear aligniners you know a lot of them don’t

57:25

do a great job and the cases failed and we all know someone or a hundred people where like clear aligner therapy didn’t

57:31

work and it’s uh it that that happens you know and a lot of times clear liner therapy fails for lots of reasons and

57:37

I’m not going to get into But the truth of the matter is

57:42

I built a concept that’s going to work with both and I think that uh if you

57:49

have like a class 2 division one case you know that might theoretically be an aligner case with Casper it may not be

57:55

fixed metal you just have to open your brain up a little bit because then you can do sequential distalization in an

58:02

aligner even though Casper is attached to it so uh there is just a whole lot of

58:08

stuff here to talk about the only thing that we’re really focusing on right now that’s ready to go is the chrome cobalt

58:15

3D printed metal appliance that can have or not have a TP bar and expander stuff like that and um it integrates very

58:23

nicely with aligners from 5 to 5 so if you know you want to do aligners you can still do aligners with it and I’ve got a

58:29

bunch of those cases going so I’ll be happy to share those with time but as you know fixing class two takes two to

58:35

three years so um just you know this has been an incredibly quick learning curve for us and we’re making great strides

58:42

and we’re writing code every week about automating the printing and all that other stuff but there’s just lots and

58:47

lots and lots of hurdles and by the way I have a daytime job you know I have three of them actually so um you know

58:53

I’ll give it back to these guys you know they’re they’re the lab um I don’t know you know but I I I think it’s been a

59:00

it’s been a fun project for all of us oh it’s been amazing yeah just the the change in the patients we were actually

59:05

in Chicago the day that the last patient um with had her Casper placed so that

59:11

was that was experiential for me and Mike and TJ that was great to see um and

59:17

just what a beautiful young girl you know it’s great to see that change so two two closing things yes we will send

59:24

um first the number one closing thing is I want to thank you Dr neil for being here with us it’s been a pleasure it’s a

59:29

partnership totally and um the this recording so if you know anyone or you

59:35

want to show your staff this is going to go out um sometime tomorrow at the latest uh early Friday we’ll have this

59:42

uh recording out and then uh if you did want to set up a meeting start talking about this more in depth with either TJ

59:49

or set up a meeting with Sarah uh I have that link all the way at the top uh

59:54

right here so or you can just go on to our website odlortho.com and you can um go to the get started tab

1:00:01

and figure out how to contact us there so uh call text us thank you everyone

1:00:07

for joining us have a wonderful rest of your evening and uh thanks

1:00:12

thank you bye

English (auto-generated)

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